Induction
Heating
Systems
CUSTOM SOLUTIONS FOR
INDUCTION HEATING YOUR PARTS
Flameless, non-contact, safe and repeatable electromagnetic heating.
Accurate and precise heating of a wide variety of metallic components and assemblies
Test video with thermal imaging with sample processing.
No cost sample processing and heating analysis.
Heating elements designed to fit your application
and focus the heat where you need it.
Heat Station 2500R2, 5000R2 and Magne AC3 induction power supplies.
HS5000R2C Induction Heater with
matching transformer and coil
Heating Videos
Products
We offer a range of products to implement and support your induction heating application. Primary products include our Heat Station 2500R2 and 5000R2 water cooled induction heaters with matching output transformers, Magne AC3 air cooled specialty heaters and custom fabricated heating coils to fit your part. We also offer Dynaflux water coolant recirculators for use with our standard HS systems, a variety of controls and accessories and capability to design/build custom systems to process your parts.
We can provide complete systems for your process. The system shown heats a large bushing to 500F and holds it at temperature to expand the ID for heat shrinking placement on a shaft. The heating coil raises up into the bore for the heating and all functions are controlled by the touch screen on the HS5000R2TS power supply.
Some Applications
Induction Heating can be used whenever precise, consistent and rapid heating of metal parts is required. Heat Station heaters are currently used in industrial, medical and scientific processes. These include the brazing of tools, tubes and assemblies, soldering connectors and terminals, heating inserts for hot pressing into plastic parts, shrink fitting gears, rings, and bearings, preheating for welding and molding operations, melting, heat staking, extruder barrel heating, curing epoxies, coatings and adhesives, heating catheter tipping molds, annealing, stress relieving and a variety of specialty applications. We have setup and applied thousands of heating systems. Contact us to discuss your part or process.
Hardened Shaft Annealing
Epoxy Curing Ferrites
Mini 1800F Furnace
Harden Shafting is annealed for a subsequent machining operation.
A solenoid motor housing is heated and held at temp to cure the epoxy securing internal ferrites in position
A stainless tube is heated and held at 1800F. Heats up in a minute to heat tool ends for hand forging operation
No Charge Sample Analysis
If you have a project to heat something up and think induction might work, contact us and we can help. Our equipment can not do everything. If it is not suitable we will let you know and tell you why not. It might be the application isn't good for induction or our equipment is not suitable due to frequency or power capability. If it is OK we would be happy to review your application and discuss it. We offer no charge sample testing. We will test heat your part with a custom designed heating coil and provide you with finished samples, a process report including the model heater used, the heating coil, the setup used and power and time settings. We will also provide you a video of the sample run and thermal imaging when applicable.
About Us
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Designing and building custom induction heating systems since 1986.
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All equipment manufactured in Warren, Ohio, USA.
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Experienced Sales, Service and Engineering Team.
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In house service and repair.
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No charge process evaluation and sample parts testing.
Magneforce Inc. has supplied thousands of induction heating systems since 1986, for applications ranging from the routine to the innovative. In many cases we have developed successful heating solutions where the customer has not been able to identify any alternatives. With over 150 years of combined experience in custom applications and heating coil development we can provide unique solutions to your heating problems.
Heat Station and Magne induction heating systems are currently used in industrial, medical and scientific processes. These include brazing of tools, tubes and fittings, soldering electrical connectors and components, heating threaded inserts for pressing into molded and printed plastic parts, heating catheter molds, adhesive curing, epoxy curing, shrink fitting of gears, rings, bearings, cutting tool holders and electrical motor housings, melting, heat staking, extruder barrel heating, annealing, heat treating, stress relieving, part temperature cycling experimentation, and many other process heating applications.
We service what we sell. All equipment, including induction power supplies and heating coils, are manufactured in the USA at our facility in Warren, Ohio.